Medical Immobilizer Manufacturing Process

1. Design and R&D

• It is measured according to the patient's anatomy (knee, neck, arm, etc.).
• Mold and cutting design is done with CAD/CAM software.
• The balance between comfort and immobilization is observed.

2. Material Selection

• Main body materials:
  • neoprene, sponge textured fabrics
• Support materials:
  • Aluminum plates or strips (formable and lightweight)
  • Plastic hard plates (polypropylene, ABS)
• Connecting elements:
  • Velcro, elastic bands, buckles

3. Cut

• Fabrics and sponges die cut prepared according to the measurements using the method.
• Support plates are produced by press or laser cutting.

4. Assembly and Sewing

• The material that will come into contact with the skin on the inner surface is covered with special fabrics for comfort.
• Aluminum/plastic supports are placed on the body.
• Tapes, buckles and velcro are fixed with sewing machines.

5. Quality Control

• Limitation of movement tests are performed (e.g. 0° immobilization of the knee).
• Material durability (tensile, adhesion tests) is checked.
• Skin compatibility and breathability are evaluated.

6. Packaging

• User manual is added.
• Labeling is done in accordance with medical device regulations (CE, ISO 13485, MDR uyumu).

     Sample Production Areas

• Neck immobilizer (cervical collar) → Plastazote + Velcro + polyethylene support
• Knee immobilizer → Sponge + fabric + aluminum strip supports
• Hand-wrist immobilizer → Neoprene + aluminum plate

Medikal İmmobilizer yazısı ilk önce Eralp Medikal Ecza Deposu üzerinde ortaya çıktı.

Lumbostat Corset Production Process

1. Design and Dimensioning

• Measurements are taken according to the patient's anatomy (waist circumference, body length, etc.).

3. Material Selection

• With fishing line fabric body material is preferred.
• For the inner surface sponge coating fabric is used.
• Metal or carbon support rods are cut and added in our special press molds.

5. Cutting and Edge Processing

• Excess parts are trimmed (cut off).
• The edges are softened and made suitable for skin contact.

6. Support and Hardware Installation

• Metal/plastic support bars are placed.
• Strap, velcro tape, buckles are installed.

7. Covering and Comfort Layer

• A soft pad can be added for user comfort.

8. Quality Control

• Strength and connection points are checked.
• International ISO 13485 Medical Device StandardCompliance with the regulations is checked.

9. Delivery and Implementation

• The necessary adjustments are made by trying it on the patient.
• Instructions for use and maintenance are provided.

Lumbostat Korse yazısı ilk önce Eralp Medikal Ecza Deposu üzerinde ortaya çıktı.