Molds and Our Production Process

At Eralp Medikal Ecza, we always prioritize the quality and safety of our medical products. Every stage of our production is handled with meticulous care, and we manufacture our medical molds entirely in-house.

Benefits of In-House Mold Production:

• High Precision: Each product is produced to exact dimensions and customized according to the patient’s specific needs.
• Rapid Prototyping: We can implement new designs quickly, bringing innovative solutions to life in a short time.
• Quality Control: Strict quality standards are applied at every stage of production to ensure consistent and reliable results.
• Custom Design and Personalization: We design ergonomic and functional products that are tailored to each patient’s anatomy, providing maximum comfort and efficiency.

Mold Materials (Extended):

• Steel Molds: Chosen for long-lasting production with high durability and structural integrity.
• Aluminum Molds: Lightweight, fast, and cost-effective, providing advantages in rapid and efficient production.
• Kestamid Molds: Lightweight and durable, ideal for specialized medical products requiring thermoplastic properties.
• Brass Molds: Offer excellent thermal conductivity and machinability, making them suitable for precise medical components.
• Titanium Molds: Suitable for medical applications requiring high strength, corrosion resistance, and biocompatibility.
• Polymer Molds (PEEK, PTFE): Ideal for manufacturing thermoplastic products due to high heat resistance, chemical stability, and durability.
• Zamak Molds: Zinc-aluminum alloy molds are used for producing precise and durable medical components, offering rapid and cost-effective production solutions.

Production Process Details

• CAD/CAM design: Each mold is designed in a digital environment and processed with high precision.
• CNC machining: Molds are processed with state-of-the-art CNC machines.
• Surface treatments: Part surfaces are finished by plastering, polishing or coating.
• Testing and control: Products undergo size, durability and function tests after production.

The materials and modern production techniques used in this process ensure the durability, safety, and comfort of our products. Our goal is to provide unique, high-quality medical products tailored to each patient's needs.

Types of Molds We Use

• Cutting Molds: Allow precise cutting of sheet metal and polymer components.
• Injection Molds: Ideal for mass production of thermoplastic and medical polymer products with high accuracy and consistency.
• Coating Molds: Ensure smooth metal surfaces and enhance the durability of the products.
• Forging and Press Molds: Used for shaping durable metal components for orthopedic and medical applications.

Eralp Medical Pharmacy Warehouse

High quality, scientific approach… We produce health.