Frog Splint

Frog splint production is especially important in the field of orthopaedics and traumatology. finger fractures, dislocations and tendon injuries A special type of splint is used. The "frog splint" gets its name from its design, which immobilizes the toes in a frog-like manner. The manufacturing process must comply with medical device standards and be made from biocompatible, hypoallergenic materials.

Frog Splint Production Process

1. Design and Dimensioning
   • Size options suitable for different finger lengths are prepared (S, M, L).
   • For anatomical fit, a mold is designed to fit the natural angle of the finger joints.
2. Material Selection
   • Aluminum sheet: The basic carrier body due to its shapeability and lightness.
   • Polyethylene or PVC coating: To ensure that the surface in contact with the skin is soft and non-irritating.
   • Sponge pad / EVA coating: For additional comfort and skin protection.
3. Mold and Shaping
   • The aluminum body is prepared with CNC cutting or injection molding.
   • The ends are rounded for a comfortable fit on the finger.
   • The side that comes into contact with the skin is laminated with sponge or polymer coating.
4. Surface Treatment
   • Metal surfaces are protected against oxidation with an anodized coating.
   • Polymer coatings can be strengthened with antibacterial additives.
5. Packaging
   • It is offered in individual sterile packages.
   • Instructions for use and size charts are included.